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Soap Making Primer

Steven F. Scharff has retyped and contributed this old Extension service primer on soap making. (Thanks, Steven!)


NOTICE: This document was originally printed without copyright notice and is presumed to be in Public Domain.

The contents are in the original format, but corrections have been made concerning the safety of combining lye with water. Adding lye directly to water may cause caustic splashing and can injure both skin and eyes.
(A helpful mnemonic: "Lye into water is what you ought'er. Water into lye and you might die.")

Also, typographical and spelling errors have been corrected.
The remainder of the formula instructions are as they were originally printed.

Please exercise caution when following these formulas, and read all information completely before making any soaps.

I would like to have readers and those with soap-making experience add to this project for public knowledge. If you have any suggestions, please e-mail them to: scharff1962@yahoo.com


 

SOAP-MAKING
A LADIES' PRIMER
Step-By-Step Directions

Clark County
Cooperative Extension School

Max C. Fleischmann College of Agriculture
University of Nevada, Reno

Dale W. Bohmont: Director J.F. Stein: Associate Director

April 1975

The publication was prepared by Jean Gray, Clark County Extension Home Economist with the assistance of the University of Nevada, Las Vegas, Chemistry Department. It was written to present, in one booklet, the basic facts about making homemade soap.

ABOUT SOAP-MAKING...

At one time every household made enough soap for their own use. The practice continued until well into the late 1800's. But, as communities grew into cities and oil or coal replaced wood as the primary source of heat, old fashioned soap made from wood ash lye and animal fat was exchanged for manufactured soap.

One of the principle features of making homemade soap was producing the lye. Homemakers carefully saved all wood ashes and put them in the "lye barrel". This was a wooden barrel with several holes drilled in the bottom. The barrel was raised up on blocks and an enameled pan was placed under it. Rain water was poured on to the ashes and allowed to drip through. the result was homemade potash lye -- potassium hydroxide. When the solution would float an egg so you could see the surface "as big as ninpence" the solution was the proper strength. If the egg sank, the solution was too week. If it floated too high, the solution was overly strong. The rule of thumb for soap-making was to add one pailful of lye solution to 3 pounds of fat.

Soap-making isn't difficult and isn't dangerous if you take the proper safety precautions. be sure to read the warning label on the lye can and keep children and pets out of the area. Wear safety glasses or your prescription glasses to protect your eyes. Wear gloves and use only utensils made from recommended materials. Aluminum, galvanized metal and zinc pans would be eaten away by the lye. Copper pans would be etched. Ordinary glass would break from the heat of the chemical reaction. Heat proof glass, enamel pans and wooden spoons are a safe choice.

Why not capture a bit of the flavor of the old frontier? Make your own soap by using the recipes and hints in this booklet.

 

PREPARING RANCID FAT

Boil rancid fat in a solution of 1 part vinegar to 5 parts water. Cool and skim off fat or allow to solidify and remove. Re-melt fat and add 1 quart cold water per gallon of hot fat. Stir, cool and skim off fat.

 

PREPARING MEAT DRIPPINGS

Bring to a boil equal parts of drippings and water. remove from heat. Cool. Add one quart cold water per gallon of hot fat. Skim fat off top or allow to solidify and remove. Salt and other impurities sink to the bottom of the pan.

 

PREPARING RAW ANIMAL FAT

Chop into cubes and cover with an equal volume of water. Boil until it melts. If you find many small particles that will not melt, remove them with a strainer and discard. Pour about 1 quart of cold water on the water-fat mixture. Cool and skim fat from top or allow fat to solidify and remove.

 

SOAP POWDER

1 13 oz. can Lye
3/4 cup Borax
2 1/2 quarts Tepid (Lukewarm) Water
3/4 cup Ammonia
3/4 cup Kerosene
4 1/2 lbs. Strained Fat, good and warm

Pour water into heat proof glass or enamel pan. Slowly add lye and borax and stir until dissolved with a wooden spoon. Add ammonia. Add the kerosene to the fat and pour the fat mixture slowly into the lye mixture, being careful not to splash. Stir mixture for 40 minutes, but not steady. The more you stir, the finer the grain powder will become. Pour dry powder into boxes or jars to store. Clean 1/2 gallon milk cartons make good containers. They are relatively moisture proof and unbreakable.

 

LAUNDRY SOAP

1 13 oz. can Lye
2 tablespoons Borax
5 cups Warm Water
1/3 cup Ammonia
1/2 to 1 cup Chlorine Bleach
9 cups Strained Fat, good and warm

Pour water into heat proof glass or enameled pan. Slowly add lye and borax and stir with a wooden spoon until dissolved. Add ammonia. Stir Add chlorine bleach. Stir Add strained fat. Stir until thick as gravy. Pour into mold and cool. When partially setup, cut into convenient sized bars. After 24 hours remove from mold and stack so air can freely circulate. Allow to cure for 2 weeks. For use as a powdered laundry soap, grind into powder.

 

OLD FASHIONED SOAP

1 13 oz. can Lye
1 quart Cold Water
1 tablespoon Ammonia
2 tablespoons Borax
6 lbs. Fat, good and warm

Mix lye into cold water with great care. Stir gently until it cools. Add ammonia and borax. Pour fat into lye mixture, stirring constantly with a wooden spoon. Continue stirring until it thickens. When it is quite thick, pour into a mold. Cut into convenient bars before it hardens completely. remove from mold after 24 hours and stack so air can freely circulate. Age for 2 weeks.

 

A FINE HAND SOAP

3 cups Coconut Oil
3 cups Olive or Mineral Oil
4 3/4 cups Mutton Fat
1 quart Cold Water
1 13 oz. can Lye

In a large enameled kettle, mix all fats and heat until they become a clear liquid. Mix the cold water and lye (add the lye into the water) in a heat proof glass or enameled pan, stirring carefully with a wooden spoon until it dissolves and cools. Slowly pour warm liquid grease into lye solution, stirring steadily. When it thickens, pour into mold and cool. Cut into bars and age for at least a few weeks. It makes a rich fine soap which may be used on the face.

 

MECHANICS HAND SOAP

3 lbs. Homemade Soap, chopped
6 cups Water
1 tablespoon Borax
3 oz. Mineral Oil
5 lbs. Pumice Stone Powder

Over moderate heat, dissolve homemade soap ion water. Add borax and mineral oil. When cooled to a creamy consistency, work in pumice stone and pour into wet mold. Cut into convenient sized bars before it hardens. After 24 hours, stack so air can circulate freely and cure for 2 weeks.


QUESTIONS AND ANSWERS ON MAKING SOAP

Q: What difference does the temperature of the lye solution and the fat make?

A: In any chemical reaction, the hotter the ingredients the faster the reaction will take place. If you have the ingredients too hot, the reaction might go so fast and create so much heat that you will burn your fat. on the other hand, if the ingredients are too cool, the reaction will take place very slowly. A variation of a few degrees is not critical, but the fat should be about 100-130 degrees Fahrenheit and the lye about 100 degrees Fahrenheit..
- - -
Q: Does it make any difference whether you add the fat to the lye or the lye to the fat?

A: No. As long as you add the one to the other slowly while stirring constantly, your mixture should be okay. It is probably safer to add the fat to the lye.
- - -
Q: What precautions should you take when making soap?

A: Always wear safety glasses or your prescription glasses to protect your eyes. Lye is caustic and could cause blindness. Wear gloves to protect your hands. Keep a bowl of vinegar handy to neutralize any lye that accidentally splashes on you. Then wash the area thoroughly with cold running water. Keep children and pets out of the areas.
- - -
Q: What happens when you combine fat and lye?

A: The actual chemical reaction is quote complex. Put simply, the fat breaks down to release fatty acids that combine with the lye which is a strong base. You probably remember that an acid plus a base will equal a neutral substance. This is why the lye isn't caustic once it is completely combined with the fat.
- - -
Q: What would the addition of borax do? Kerosene? Chlorine bleach?

A: Borax will help the soap to suds better. the reason it does is that the borax conditions hard water to make it soft. in other words, the borax doesn't change the soap, it simply conditions the water.

Chlorine will help preserve the soap. Soap is an organic substance and will be attacked by mould and other organisms under the right conditions. Some homemade soap resists mould and other growths since the lye is not completely "used up" by the fat. Soap that has small quantities of lye in it might irritate your skin and should be reprocessed by boiling with water. (See "Why does some soap separate?")

Kerosene makes the hot soap mixture curdle. If you want to make soap powder, add kerosene. However, you may make bar soap and simply grind off what you need if you prefer. Bar soap is a bit easier to store.
- - -
Q: Why does some soap separate?

A: When soap separates, it means that there was not enough fat added to react with all the lye. To avoid this, always follow directions carefully. Usually, a 13 ounce can of lye will need 4 1/2 to 5 pounds of fat to react properly. If the soap does separate, DO NOT TOUCH IT. It will be caustic and can burn. Chop up separated soap and boil it with 2/3 pint water per pound of soap. Wear gloves and be careful -- it boils over easily. Boil until the mixture drops from a spoon in sheets. Pour into mold.
- - -
Q: What can I use for a mold?

A: You can build a square box out of wood or you can use a sturdy cardboard box. A box 20" x 4" is about the right size for one batch of soap. Line the box with a piece of wet cotton cloth (a piece of old sheet is perfect). If you use a mold made of wood, soak the box with water before using. The cloth helps to remove the hardened soap, so be sure to always line your mold. Cut the soap into bars before it has completely hardened -- about 6 hours after you've made it.
- - -
Q: Would commercially prepared vegetable fat such as shortening or salad oil make good soap?

A; Some of the finest soaps are made out of vegetable oil. Commercial shortenings and oils will work well in any soap recipe. be sure to substitute the vegetable fat by weight rather than volume. Some fats have a larger volume than others per pound. Coconut oil makes the best soap.
- - -
Q: Can I add perfume or other things to homemade soap?

A: Yes. We talked about adding borax for quick suds, buy you can also add fragrant oils to make perfumed soap, oil of tar to make tar soap, or use part coconut oil to make a finer soap.
- - -
Q: What are the tiny beads of "sweat" one finds on new soap?

A: Most likely these beads are glycerine and water. Glycerine is a by-product of soap making.
- - -
Q: What happens as the soap cures and ages?

A: The glycerine and water seep out, making a firmer product.
- - -
Q: What's the difference between hard soap and soft soap?

A: Hard soap is made when you use commercial lye, which is sodium hydroxide. Soft soap is produced when you use the potassium hydroxide lye made by dripping water through wood ashes. Old timers used to make soft soap hard by pouring a brine solution on top of warm soft soap. The sodium from table salt (which is sodium chloride) would replace the potassium from the homemade lye.
- - -
Q: What will happen if you use glass or metal pans to make soap?

A: Glass that is not heat proof will break. There is a tremendous amount of heat produced in the chemical reaction -- enough to break ordinary glass. Heat proof glass is okay to use, but be SURE it is heat proof. Most soap making directions recommend enameled pans. Enamel is always a safe choice. However, cast iron or stainless steel can be used. Aluminum, zinc or galvanized metal would be eaten up by the lye. If you're not sure what the pan is made of, stick with an enameled pan.
- - -
Q: Why does homemade soap have a bad odor?

A: As the soap ages, the fat in it continues to break down. Eventually, the fat will get rancid and give off an unpleasant odor. However, the soap does not lose its effectiveness -- it just smells bad.
- - -
Q: How does soap work?

A: Soap is a peculiar substance. Each tiny particle of soap has a "head" that carries a positive electric charge (like a magnet) and a "tail" that carries no charge. Oil and grease have no charge. Water has both a positive and negative electric charge. When oil droplets are placed in water, they are attracted to one another since they are the same (no charge). Eventually, the will all join together and float to the surface of the water (oil is lighter than water).

The "tail" of the soap which is not charged is attracted to the oil. But the "head" of the soap is attracted to the water since they are both electrically charged. Before long, you have tiny oil droplets with soap "tails:" sticking in them, and charged soap 'heads" sticking out. We all know what happens when you try to put two magnets together -- if you turn them so the ends are both positive or negative -- they will not come together. They won't let the oil droplets come together and you can easily wash out the oil or grease. Synthetic detergents use the same principle, but they use other chemicals to do the job.
- - -
Q: Are all soaps used for washing?

A: No. Lithium soaps are used for automobile grease. Other types of soap have uses in industries.

 

THE PROGRAMS OF THE NEVADA COOPERATIVE
EXTENSION SERVICE ARE OPEN TO ALL WITHOUT
REGARD TO RACE, COLOR OR NATIONAL ORIGIN.

Cooperative Extension work in agriculture and home economics, State of Nevada.
The University of Nevada College of Agriculture and the U.S. Department of Agriculture cooperating. Distributed in furtherance of purposes provided for by Acts of Congress of May 8 and June 30, 1914.

DALE W. BOHMONT, Director
J.F. STEIN, Associate Director

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This page last updated June 27, 2008 9:48 AM . Copyright 2003-2008 inthewake.org.